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Skid-mounted crude oil three-phase separation metering device

撬装式原油三相分离计量装置是一种应用于油井井口计量的设计。在油田生产过程中,伴随着原油一起被开采出来的还有大量的天然气,水及一些杂质。目前,我国陆上油田大部分都已进入开发后期,综合含水达到80%以上,部分油田已超过90%,随着含水率的上升,采出液总液量不断增加。

Category:

Single-well three-phase metering device

Keywords:

Skid-mounted crude oil three-phase separation metering device

  • Commodity name: Skid-mounted crude oil three-phase separation metering device
  • Product Description
  • Technical parameters
  • Device maintenance and precautions
  • Explosion-proof certificate
    • Commodity name: Skid-mounted crude oil three-phase separation metering device

    撬装式原油三相分离计量装置是一种应用于油井井口计量的设计。在油田生产过程中,伴随着原油一起被开采出来的还有大量的天然气,水及一些杂质。目前,我国陆上油田大部分都已进入开发后期,综合含水达到80%以上,部分油田已超过90%,随着含水率的上升,采出液总液量不断增加。

    The撬装式原油三相分离计量装置 is a design used for oil wellhead metering. During oil field production, large amounts of natural gas, water, and impurities are extracted along with the crude oil. Currently, most of China's onshore oil fields have entered the late stage of development, with a comprehensive water content of over 80%, and some exceeding 90%. As the water content increases, the total volume of produced fluid continues to rise. In response to this situation, our company has improved traditional oil and gas metering, and based on multi-stage separation, uses mass flow meters and vortex gas flow meters to achieve three-phase separation metering of oil, gas, and water. The entire device is compact, efficient, easy to operate, and easy to transport, suitable for single-well metering or calibration. It is suitable for offshore platforms, artificial islands, remote blocks, or old oil field automation upgrades, and is an ideal replacement for traditional oil and gas metering.

    Features:

    1. Suitable for automatic selection of individual wells within the metering station in oil field production and automatic acquisition and metering of various parameters of multiphase flow from the wellhead.

    2. High metering accuracy. Wide measurement range, using high-precision mass flow meters for liquid phase metering, with a turndown ratio of up to 100:1.

    3. Wide range of applications, suitable for multiphase flow measurement under various operating conditions and various media flow patterns.

    4. High degree of automation, the device operates without human intervention.

    5. Safe and reliable, using pipeline design, eliminating separators, safety valves, and other pressure devices.

    6. Small size, simple structure, and small footprint.

    7. Simple operation, reliable operation, long service life, and small amount of maintenance and maintenance work.

    Usage and Operation:

    1. This system can be installed horizontally in any position of the pipeline.

    2. During installation, the direction of the medium flow should be consistent with the flow direction mark on the valve body.

    3. Avoid overheating the valve during pipeline welding to prevent burning the rubber seals of the regulating valve.

    4. The operating pressure must not exceed the rated pressure.

    Safety:

    Before operating this instrument, please carefully read this manual and follow the safety instructions below. Please keep the manual properly for future reference. Ensure that personnel who have received professional training operate this instrument.

    Follow relevant safety guidelines and personal safety regulations.

    The instrument does not volatilize any harmful gases during operation, has no radiation, and has no adverse effects on the health of workers. There is no high pressure or strong electric field inside the equipment, and there are no hazards that endanger personal safety.

  • Main Technical Parameters:

    Nominal Diameter:

    Branch Line 15 25 32 40 50 65
    Nominal Diameter DN mm
    Main Line Outlet) Nominal Diameter DN mm 50 65 80 100 150 200
    Number of Branch Lines 5~15 5~15 5~15 5~11 5~11 5~11

    Measurement Accuracy

    Liquid Phase Relative Error: ≤3%

    Water Content Relative Error: ≤2%

    Gas Phase Relative Error: ≤5%

    Measurement Range

    Liquid Phase Measurement Range 0-6000t/d (Designed according to user needs)

    Gas Phase Measurement Range 0-60000 Nm3/d (Designed according to user needs)

    Applicable Medium: Oil, oil-containing wastewater, water, steam

    Power Supply: 220V 50Hz 300W

    Pressure Loss: No more than 0.3Mpa at maximum flow rate

    Pressure Range and Accuracy: 0Mpa~4.0Mpa, ±1%

    Single Well Flow Rate Range and Accuracy: 2m³/d~720 m³/d, ±3%

    Liquid Volume Range: 7~120m3/d, (Liquid volume up to 800m3/d in some blocks)

    Gas Volume: 2000m3/d

    Liquid Measurement Accuracy: 1%

    Gas Measurement Accuracy: 21 5%

    Water Content Measurement Accuracy: 1%

     

  • Device Maintenance and Precautions:

    1. Correct usage and proper maintenance help extend the lifespan of the instrument. Please use it strictly according to the methods in this manual.

    2. When the power supply in the working environment is unstable, please install a voltage regulator. The power supply should be reliably grounded.

    3. The equipment and environment should be kept clean and dry.

    4. Develop specific regular inspection and continuous monitoring systems based on the working conditions on site.

    5. After installation, before energizing, check whether the insulation resistance between the terminals and the shell is normal. Energize only after it is normal.

    6. Regularly check non-metallic components for aging to avoid affecting work performance.

    7. Regularly check whether the wiring is securely connected to avoid affecting the power-on performance.

    8. If any equipment malfunction is found, it must be repaired by professionals.

    9. The equipment should be kept clean inside and out.

    11. Tighten all threaded connections on the equipment once a month.

    12. Listen to the sounds frequently to identify any unusual noises.

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