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Intelligent rapid oil dehydration instrument
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Intelligent rapid oil dehydration instrument
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Intelligent rapid oil dehydration instrument
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- Commodity name： Intelligent rapid oil dehydration instrument
- Product Description
- Technical parameters
- Device maintenance and precautions
- Explosion-proof certificate
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- Commodity name: Intelligent rapid oil dehydration instrument
- Commodity ID: 1354058131264131072
The DXTS-II crude oil dehydrator was launched primarily to address the large workload of oilfield crude oil dehydration and the need for accurate and timely data on the analysis of various components of crude oil, thus completing the first step of dehydration. For difficult-to-dehydrate heavy oil, this instrument uses high-speed mechanical grinding and ultrasonic emulsification to completely solve the problem of water-in-oil. For light oils with many light components, good oil quality, easy volatilization and loss of light components, and easy sample flushing, this instrument uses a reduced heating rate and a three-stage cooling water system to completely control the loss of light components and the problem of easy sample flushing. For some oilfields with serious problems of salt and sand content in crude oil, this instrument uses low-temperature dehydration and bottom reduction heating methods to reduce the sintering and agglomeration of salt and sand.
The DXTS-II crude oil dehydrator addresses the challenges of high workload and the need for precise and timely data on crude oil composition analysis in oilfield units, laying the groundwork for efficient dehydration. For difficult-to-dehydrate heavy oil, this instrument uses high-speed mechanical grinding and ultrasonic emulsification to thoroughly resolve the water-in-oil problem. It tackles issues such as the abundance of light components in light crude oil, good oil quality, easy volatilization and loss of light components, and easy sample flushing. The instrument employs a reduced heating rate and a three-stage cooling water system to completely control the loss of light components and prevent sample flushing. For oilfields with high salinity and sand content, the instrument uses low-temperature dehydration and reduced bottom heat to minimize the sintering and caking of salt and sand.
It abandons the shortcomings of current market samplers, and features innovative research in product structure, dehydration speed, and cooling circulation water, making it an ideal crude oil dehydration product.
1. Simple and reliable structure, low failure rate, easy maintenance.
2. High degree of automation, fast dehydration speed, with alarms for various faults and abnormal situations.
3. The cooling circulation water system is made of high-quality 306 stainless steel combined with semiconductor refrigeration.
4. The oil-water separator is made of high-quality 306 stainless steel, with automatic oil-water separation.
5. PLC control system, LED display, simple and clear parameter settings, can meet the crude oil dehydration requirements under various complex working conditions.
6. Control and Alarm
(1) Heating and insulation system: Uses far-infrared heating and heat transfer oil with an automatic temperature control system.
(2) Dehydration abnormality alarm, temperature limit automatic shutdown and alarm.
(3) Heat transfer oil level is too low self-check alarm.
(4) Self-check alarm for key instrument component failures.
Product Features:
(1) Single dehydration capacity: 1000-3000mL (customizable for sample volumes exceeding 3000mL)
(2) Dehydration time: 20-60min (depending on the oil's viscosity, consistency, and water content)
(3) Automatic cooling and alarm upon dehydration completion.
(4) No sample flushing, no loss of light components, and no alteration of crude oil properties during dehydration.
(5) Microcomputer control, one-button operation.
(6) Working status display (6-digit digital tube display, 8-inch LCD screen display with automatic printing)
(7) Text display of alarm types
(8) Crude oil temperature display
(9) Working time display
(10) Anti-flushing temperature display
(11) Completion alarm display
Main Uses and Applications:
This crude oil dehydrator is easy to install and maintain, has good safety performance, and is fast. It can be used for any crude oil dehydration, such as heavy oil, high water content, and high salinity. It has been widely used in petroleum, petrochemical, research institutes, and other enterprises.
Safety:
Please carefully read this manual and follow the safety guidelines before operating the instrument. Please keep the manual properly for future reference. Ensure that only professionally trained personnel operate this instrument. Follow relevant safety guidelines and personal safety regulations.
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Main Technical Parameters:
Dehydration capacity: 500-3500ml, depending on the model.
Working pressure level: Pressureless dehydration
Working medium temperature: ≤230℃
Display screen power supply: 5V DC
Power supply: AC 50HZ 220V (average operating power consumption 3000W)
Weight: 150kg
Light component loss: 0
Residual water: 0.03%
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Instrument Maintenance and Precautions:
The performance of the instrument, in addition to the instrument's own structure, is inseparable from proper maintenance, correct operation, and standardized sampling methods.
Sampling Precautions:
The instrument should be kept clean inside and out. It must be wiped clean during shift changes, and dirt inside the instrument should be removed regularly.
Oil-water separator: The oil-water separator must be cleaned once a month.
Cleaning method: First turn off the power, open the back door, loosen the pipe thread below the separator with pipe pliers, drain the water, rinse with hot water, rinse out the oil stains in the separator, wrap the pipe thread with sealing tape, and tighten the pipe thread after cleaning.
a. Replace the oil drain ball valve every 12 months. Add heat transfer oil once.
b. Add grease to the stirring motor every three months.
c. Conduct a major overhaul every 18 months.
d. Tighten the instrument connector threads every two months.
e. Listen to the sound frequently to identify any unusual noises.
f. Regularly measure and check the heat transfer oil to ensure the oil level is normal.
g. Replace the water pipe annually.
Unpacking and Inspection:
After the instrument arrives, it should be placed in a suitable location, and the outside of the packing box should be carefully inspected to ensure that the instrument was not damaged during transportation. If there is obvious damage to the packing box, the relevant departments and manufacturers should be notified, and then the next step should be considered.
After unpacking, according to the order contract and packing list, the accessories, parts, and attachments that should be included with the instrument should be checked one by one to verify that the packing list matches the items, that it is consistent with the order contract, and that the specifications and quality are qualified.
The quality assurance period is one year from the date of purchase (based on the date of the purchase invoice).
The quality assurance certificate is considered valid once the user completes the user registration card and mails it to our company.
During the quality assurance period, if a malfunction occurs during normal use of the instrument, our company will provide free repair service with the product warranty card. However, damage caused by floods, fires, earthquakes, or other irresistible disasters is not covered by this warranty.
During the quality assurance period, if any of the following situations occur, our company will charge for materials and repairs as appropriate.
a. After the warranty period of one year has expired.
b. Failure to present the product warranty card or inconsistency with the contents of the product warranty card.
c. Damage caused by failure to follow the operating procedures and environmental conditions indicated in the user manual.
c. Damage caused by unauthorized disassembly, expansion, or modification.
d. Damage caused by repairs performed by personnel other than our company's technicians.
e. This quality assurance certificate is only applicable to mainland China.
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Customer satisfaction is the standard for testing product quality. Listen to the voice of customers, grasp the needs of customers, define quality standards with customer satisfaction, and do everything possible to improve customer satisfaction and loyalty. Insist on doing things right the first time and strive to provide customers with reliable products and services.
Contact Information
Address: B2 Building, Jiwei Pharmaceutical Industrial Park, Gaoxin District, Heze City, Shandong Province
